The common process flow of Copper Bus Custom Processing mainly includes the following steps:
Material selection:
This step is the basis of Copper Bus Custom Processing. It is necessary to select suitable copper materials according to specific application requirements. High-quality copper materials can ensure that the busbar has good conductivity, mechanical strength and corrosion resistance.
Cutting:
According to the design requirements and drawing dimensions, use professional cutting equipment to accurately cut the copper material. This process needs to ensure the flatness and dimensional accuracy of the cutting surface to ensure the smooth progress of subsequent processing.
Cold forming:
The cut copper material needs to undergo a cold forming process to form the required cross-sectional shape. Cold forming usually uses professional molds and equipment to deform the copper material into a predetermined shape by applying a certain amount of pressure and temperature.
Processing:
The processing process includes straightening, punching, bending and other steps. Straightening is to ensure the straightness and flatness of the busbar; punching is to process connection holes on the busbar as needed; bending is to bend the busbar into the required shape and angle.
Surface treatment:
The processed copper busbar needs to be surface treated to improve its corrosion resistance, conductivity and aesthetics. Common surface treatment methods include pickling, passivation, polishing and painting. Among them, pickling and passivation can remove oxides and impurities on the surface of the busbar and improve conductivity; polishing can make the surface of the busbar smoother and more beautiful; painting can enhance the corrosion resistance and insulation of the busbar.
Quality inspection:
Quality inspection is a key step to ensure the quality of copper busbars. During the quality inspection process, the size, appearance, conductivity, mechanical strength and other aspects of the busbar need to be fully inspected to ensure that the busbar meets the design requirements and quality standards.
Packaging:
The last step is packaging. Qualified copper busbars need to be properly packaged to prevent damage or contamination during transportation and storage. Packaging usually uses materials such as plastic bags, cartons or wooden boxes, which are selected according to the size and quantity of the busbars.
The above is the common process flow of Copper Bus Custom Processing. Each step requires strict control of process parameters and quality requirements to ensure the quality and performance of the final product.
